Capabilities
Autonomous Mobile Robots (AMRs)
Standard and bespoke autonomous mobile robots (AMRs) that are built to handle high-payload and heavy-duty operations.
Fully Integrated AMR-Powered Assembly & Fabrication Lines
Transform your production flow with agile, AMR-driven assembly lines designed to replace rigid, in-floor conveyance systems. By eliminating the need for fixed infrastructure, manufacturers can easily scale output, adapt to shifting product mixes, and introduce new models without major disruptions.
Reconfigurations and system launches are significantly faster and more cost-effective than traditional setups, with no need for permanent structures or disruptive construction on the factory floor.
We integrate MES and SCADA systems using Ignition to seamlessly connect line-side equipment—such as lift assists, torque and secure tools, vision systems, and badge authentication—ensuring each step is validated before progression.
Navigation is enabled through advanced tapeless SLAM LIDAR or more economical in-floor guidance media, offering flexibility to suit your plant environment.
AMRs
Proven expertise in scalable solutions & tailored automation development.
5 Million
annual uptime hours of our AMR fleets across all of our customers.
40,000
pounds is the heaviest load we’ve transported in a production environment.
1999
our first AMR deployment into the Fortune 500 environment.
62
team members dedicated to support and service.
Natural Feature Navigation Enabled by Bluebotics™
Our navigation options
Invio AMRs support multiple navigation technologies, including advanced LIDAR-based natural feature navigation powered by our partner, BlueBotics™.
This system enables:
- Fast and flexible path adjustments
- Intuitive mission programming
- Scalable fleet coordination through software
- High-precision movement with ±1 cm accuracy
We also provide full factory analytics, including OEE tracking, activity heatmaps, and dwell time monitoring, through integrated dashboards.
For specific site needs, we offer alternative navigation options such as magnetic bar and tape-based guidance. Our application engineers will help identify the most cost-effective and environment-suited solution for your operation.
High-Capacity AMR Platforms with Flexible Pathways for Custom Integration
We deliver both off-the-shelf AMRs and fully customised solutions tailored for high-payload applications, routinely moving loads of 10,000 lbs, 20,000 lbs, 30,000 lbs and beyond.
We design and build all transport carts and fixturing in-house, ensuring seamless integration and durability. Our AMRs can be configured with scissor lifts, powered trunnions, automated and manual slide tooling, integrated dunnage storage, and advanced multi-plane safety sensors for enhanced obstacle detection and operational control.
Model
HW25000
Our heaviest standard product has been used by semi-truck manufacturers to transport chassis through the assembly line. A skid steer OEM customized the HW25000 to increase material velocity within their highly automated weld processes. A MES system coordinated and reset product fixturing on-deck.
- On-deck Load Capacity: 25,000 lbs (11,340 kg)
- Towing Load Capacity: 25,000 lbs (11,340 kg)
- Maneuverability: Forward / Reverse / Rotate
Model
DTD10000
Enhance safety and increase productivity in your facility by reducing dependence on traditional fork trucks and tuggers. The DTD10000 is favored in rugged, heavy industrial environments where transporting heavy products is dangerous and inefficient. In production at Bobcat, John Deere, Peterbilt, and First Solar
- On-deck Load Capacity: 10,000 lbs (4,536 kg)
- Towing Load Capacity: 10,000 lbs (4,536 kg)
- Maneuverability: Forward / Reverse / Rotate
Model
TD5000
A popular mid-capacity model suited for assembly lines for rec sports (John Deere), small vehicles, marine engine assembly (CAT) or agriculture drivetrain applications (John Deere). As an option, there’s ample on-board power to drive hydraulic lift motors with operator controls and toggles.
- On-deck Load Capacity: 3,500 lbs (1,588 kg)
- Towing Load Capacity: 5,000 lbs (2,268 kg)
- Maneuverability: Forward / Reverse / Rotate
Model
E3500
A model highly popular with Invio’s mobility customers. The E3500 is a great AMR for transporting sub-assemblies, WIP, and finished goods through highly automated and operator-heavy processes. Best-in-class safety and power management.
- On-deck Load Capacity: 1,000 lbs (454 kg)
- Towing Load Capacity: 3,500 lbs (1,588 kg)
- Maneuverability: Forward
Model
LD1500
The LD1500 is Invio’s light duty standard product used for transporting components and assemblies to point of use on the assembly line. In production at Airbus, Magna, Honda, Ford, Whirlpool, Trane, Cummins, Volvo, JLG, John Deere, Marvin Windows, and Mack Trucks.
- On-deck Load Capacity: 500 lbs (227 kg)
- Towing Load Capacity: 1,500 lbs (680 kg)
- Maneuverability: Forward / Reverse
Streamline your assembly operations by replacing fixed conveyance and forklift traffic with Invio’s advanced Autonomous Mobile Robot platforms. Built for reliability and uptime, our systems use flexible, open architectures and proven technologies—never black box software or experimental solutions.
We integrate trusted components such as Allen-Bradley and Siemens PLCs, paired with BlueBotics™ Natural Feature Navigation, to ensure precision, scalability, and full system transparency across your manufacturing floor.
Common AMR Accessories, Peripherals, & System Components
Intellicharger for intra-process charging. Underside and inductive options available.
Companion Frames, Custom Dollies, Dunnage Interfaces, & Build Surfaces & Skillets.
Ignition MES / SCADA for factory dashboards and intelligence. Full integration to existing & legacy systems.
AMR Robotic Process Integration. Certified Kuka, Fanuc, Yaskawa, & UR Integrator.
Master Control Panels for PLC-based Integration to other equipment and systems.
Integrated Lifts, Lazy Susans, & Powered Trunnions to reorient product for assembly line workers.
Efficient Lean Material Handling with AMR-Driven Supermarkets
Minimise your line-side footprint and ensure consistent material delivery with Invio’s AMR-driven solutions. Real-time fleet analytics enable dynamic optimisation of delivery schedules and fleet size based on shifting production demands.
Our AMRs are designed for seamless integration with customised companion tooling, gravity flow racks, powered conveyors, and kit carriers. Whether supporting warehouse transfers, cross-docking, dock-to-stock, supermarket restocking, or point-of-use delivery, Invio’s turnkey systems streamline every step of your material handling process.
Ignition Dashboards & FlexSim Simulations
Optimise your factory layout and operational strategy before committing to infrastructure changes. Our layout and process engineers collaborate closely with your team to assess throughput, identify potential bottlenecks, and explore layout alternatives that enhance efficiency.
Through detailed simulations, we help build robust business cases that demonstrate value and secure buy-in from senior leadership, ensuring your investment delivers measurable results from day one.
AMR Reference Videos
Product rotation trunnion for EV battery assembly
Reorient the product throughout your process to improve operator access and ergonomics.
Interface Invio lift assists & assembly tooling with heavy payload AMRs
The heavyweight assembly environment is our sweet spot.
Height adjustable flexible conveyance for ATVs and Rec Sports OEMs
Optimize operator ergonomics.
Trunnion equipped AMR for production line automation
Reorient product throughout your process.
Speak to an Application Engineer today.
Connect with an Invio engineer at any point in your project process. We can quickly provide pricing and technical guidance to help accelerate your AMR exploration or provide actionable proposals if your requirements are known.