Capabilities
Assembly Cells & Flexible Feeding
Leverage automation to manufacture your product at the highest ROI possible.
We strategically combine best-in-class technologies to turn your assembly process into a solution that delivers the payback and ROI the organization demands.
We critically evaluate the potential role of operators against equipment cost to deliver a takt-time appropriate solution. We manage project risk through process prototypes and commit to sustaining what we deliver for years on end.
Flex Feeding Automation
Flexible Feeding and Sorting Systems offer AB ControlLogix PLC with PanelView+ 1000 HMI and utilize Ethernet networks for process control & data communication. Further benefits include:
– Fully automated system, no operators needed
– Multiple part feeding methods available
-vSimplified vision-guided robot part picking
– Parts assembly from both top & bottom
– Add modules via Plug & Play distributed controls
– Quick change part transfer tooling
– Part marking
X-Cell II Series
The X-Cell II platform provides a unique capability by integrating proven automation components into a high-performance and flexible system. The system has the ability to accommodate a large number of assembly and related processes for a wide variety of products both quickly and easily.
The platform can be utilized and validated at the process development stage and then scaled into production, eliminating the need to revalidate the process. This provides for unprecedented cost reductions and greatly reduced time to market. The control of the system is based upon simple and intuitive controls, therefore reducing the need for complex programming.
Key Features
- Minimal Validation Efforts and Cost
- Modular and Re-deployable Systems
- Integrated Vision Inspection and Correction
- Array of Interlocked Guard Enclosure with Large Viewing Area
- All Sides Access for Tooling and Parts Feeding
- Integrated Control Panel for all PLC, Motion Control, and Vision Hardware
- Scalability from Process Development Stage through to Production
X-Cell II
X-Cell II
The smallest form factor of our standard chassis. This X-Cell II footprint provides unmatched flexibility and scalability.
X-Cell II Plus
X-Cell II Plus
The X-Cell II Plus is our medium form factor chassis allowing the same flexibility as our standard X-Cell II, with added tabletop space for multistep process points.
X-Cell II Double
X-Cell II Double
The X-Cell II Double is our largest form factor chassis, allowing for multi-zoned processes under one chassis. Perfect for complex systems running multiple product models.
Build-to-Print & Machine Replication
Calvary offers Build-to-Print (BTP) services extending beyond our Design and Build options. These services cover machine replication for projects built by Calvary, the customer, or other engineering firms. We also provide design enhancements for existing equipment, addressing component obsolescence and creating new documentation packages.
Our acceptance options range from inspections and I/O checks to full system operation. Additionally, we offer spare kits for both fabricated and purchased components, emphasizing long-term support and service.
Precision Coil Winder
This incredible machine produces coils less than 1mm in size, perfect for everything from test instrumentation to microwave circuit design. With its precise winding and insulation stripping, you get enhanced performance and unmatched reliability.
Photo Gallery
Additional Applications
Synchronous / Asynchronous
Rotary dials
Precision link indexers
Pallet based systems
Linear motor bases systems
Servo carousels
Walking beam systems
Hybrid systems
Speak to an Application Engineer today.
Connect with an Invio engineer at any point in your project process. We can quickly provide pricing and technical guidance to help accelerate your device exploration or provide actionable proposals if your requirements are known.