Case Studies
Medical Device & Life Sciences
Browse our collection of case studies. Our experience is ever evolving, so please check back soon for new case studies. If you’re interested in more details on any of our projects, please contact us.
Catheters
The Challenge:
Create an automated process for threading a minuscule diameter tube onto another small tube to create a cannula assembly.
The Solution:
Designed a solution that involved a proprietary method of threading tubes and precise control of heat to bond tubes together.
Drug Delivery
The Challenge:
Transition process for precision dispensing of a high-viscosity, silicone-based drug from clinical trial state to production state.
The Solution:
Built an automated drug delivery system that met full pharmaceutical cleanliness standards.
Diagnostics
The Challenge:
Design an automated system reagent filling system for a diagnostic testing device that incorporates unique product bar codes.
The Solution:
Designed an automated system that filled each vessel with 3 different reagents at a rate of 40 packs per minute.
Inhalers
The Challenge:
Replace the manual system with an automated system that feeds and assembles 9 components into the device.
The Solution:
Designed a robust system that lasted 26 years, only decommissioned when the cost of obsolete parts was more than the cost of a rebuild.
Diagnostics
The Challenge:
Meet urgent pandemic need for an automated assembly system to manufacture PCR test base devices at 150 ppm.
The Solution:
Delivered an assembly system that would normally take 52 weeks in half that time.
Injectors
The Challenge:
Automate the process of assembling high-volume disposables with numerous SKUs and product versions.
The Solution:
Built a system with a series of pick and place stations to assemble epi injectors, in line with GAMP guidelines.
Injectors
The Challenge:
Design and build an economical needle-bending machine.
The Solution:
Developed a system of modules that each produced a bent needle every 8 seconds and saved customers millions in equipment costs and a long changeover time.
Inhalers
The Challenge:
Design and build a fully FDA-validated, automated system to assemble, test, and qualify a next-generation inhaler device.
The Solution:
Developed a proprietary force-distance profiling station and validated system to the highest FDA GAMP level.
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