Industries

Renewable Energy

Lead the energy transition with automation for solar panels, photovoltaic modules, battery energy storage systems (BESS), and transmission components.

Solar Panels & Photovoltaic Modules

We take pride in being a domestic automation integrator with a deep multi-year track record of partnering with customers to manufacture solar panels and system peripherals. We see a unique market opportunity to be the domestic integrator of choice for existing and emerging solar panel brands.

Common Applications

  • Robotic handling of completed solar panels
  • End-of-line pack-out and crating processes
  • Finished goods AMR transport
  • Automated frame loading, fabrication, and handling
  • Manufacturing process design for inverters, panels, racks, and mounting structures
  • Integration of OEM machinery from Asia for use in the U.S.
  • Warehouse automation & ASRS
  • Automated glass loading
  • Conveyance and sorting
  • Ergonomic lift assists for solar panels
  • Automation upgrades and servicing
Renewable Energy

Battery Energy Storage Systems (BESS)

A battery energy storage system (BESS) stores electrical energy using any number of battery chemistries. Renewable energy installations use large form factory BESS that present unique manufacturing challenges given the weight and size.

Large-scale BESS are being implemented as part of utility substations, transmission systems, and solar and wind generation projects. Smaller battery systems frequently appear in behind-the-meter applications in association with rooftop solar.

Common Applications

  • Process buffers and conveyance
  • Ergonomic lift assists for handling modules and packs
  • Adhesive and dispense applications
  • Ovens & curing processes
  • Electrical test systems & inspection
  • Robotic welding and machine tending
  • Process conveyance using high capacity AGVs
  • Gantries & pick-and-place (PNP) robots coupled with vision systems for loading
Energy Storage

Grid Infrastructure

Significant investment is underway in our nation’s electrical grid and power infrastructure. Nationwide, the grid draws power from about 12,000 power plants.

Over the next 20 years, this number will balloon to incorporate millions of small, distributed energy-generation resources, from hydropower dams to offshore wind farms to rooftop solar panels. Invio seeks to partner with manufacturers producing the next generation of grid equipment.

Common Applications

  • AMR conveyance lines for switch and transformer assembly
  • Ergonomic lift devices and secure tools for manufacturing electrical cabinets
  • Automated conveyor-based process for circuit breaker assembly and testing
  • Automated voltage, thermal, and functional test equipment
Grid Infrastructure

Wind

The U.S. wind market has grown substantially over the years into an increasingly complex supply chain. There are more than 500 U.S. manufacturing facilities specializing in wind components such as blades, towers, and generators, as well as turbine assembly across the country.

Advancements in composite materials, automation, and more efficient manufacturing processes have helped domestic manufacturers dramatically increase productivity throughout the past decade.

As the size and complexity of wind turbines grow, so do the manufacturing process requirements and component transportation costs which, in turn, increase the need for local manufacturers who can overcome technical and logistical challenges. Currently, the average utility-scale wind turbine contains roughly 8,000 parts, including blades up to 100 meters (over 300 feet) in length and towers around 94 meters (308 feet) high.

Common Applications

  • Build fixtures for wind blades
  • Machining fixtures for gearboxes
  • Mobile robots for sanding and NDT
  • Heavyweight AMR / AGV transportation
  • Ergonomic lift assists, operator tools, and sub-assembly stations
Wind Energy

Video Gallery

Automated dispense, inspect, cure & packout of power grid equipment

Lifting & reorientation of heavyweight grid equipment

Servo gantry & end effector for positioning & installation of battery packs & modules

High-volume lights-out assembly & test line of circuit breakers & switches

Speak to an Application Engineer today.

Connect with an Invio engineer at any point in your project process. We can quickly provide pricing and technical guidance to help accelerate your renewable energy device application exploration or provide actionable proposals if your requirements are known.

connect@invioautomation.com.

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Additional Applications

Assembly Lines

Controls Services

Panel Build

Custom

Servo Presses

Vision Guided Servo Controls

Die Cutting

Electrical Testing

Web Handling

Force Plotting

High Viscosity Pumps

Hot Stamp Pad and Printing

Label Print & Apply

Laser Integration

Leak Testing

Precision Dispense

Robot Integration

Vision Inspection

Welding

Vacuum Chambers

Impulse Bag Sealing

RF Heat Tip Forming

Induction Heat Catheter Tipping

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